Pallet shuttle types and it's approximate prices
A pallet shuttle, also known as a pallet shuttle system or pallet mover, is a material handling device used in high-density storage systems to automate the movement of pallets within a racking system. It is designed to work in conjunction with selective pallet racks and is especially useful in deep lane storage applications. Here's some information about pallet shuttles:
1. Design and Components:
- Shuttle Device: A pallet shuttle consists of a motorized shuttle device that is placed within the storage lanes of a pallet rack. The shuttle is battery-powered and controlled by a remote control or a central control system.
- Rails or Tracks: The pallet shuttle moves along rails or tracks that are integrated into the pallet racking system. The shuttle can travel forward and backward within the lane.
- Load Carrying Platform: The shuttle has a load carrying platform or base that supports the pallets and moves them horizontally within the storage lane.
- Sensors and Controls: Pallet shuttles are equipped with sensors and controls to detect the position of pallets, control the movement of the shuttle, and communicate with the warehouse management system (WMS) or control software.
2. Operation and Advantages:
- Efficient Pallet Handling: Pallet shuttles automate the movement of pallets within the racking system. They can transport pallets deep into the storage lanes and retrieve them without the need for forklifts or manual handling.
- Increased Storage Density: By eliminating the need for aisles between each storage lane, pallet shuttles enable higher storage density compared to traditional selective racking systems. They can access and retrieve pallets from any position within the lane.
- FIFO or LIFO Options: Pallet shuttles can operate in both first-in, first-out (FIFO) and last-in, first-out (LIFO) modes, depending on the requirements of the stored products.
- Time and Labor Savings: Pallet shuttles reduce the need for forklifts and manual labor for pallet movement, resulting in time and labor savings. They can significantly increase the efficiency of loading and unloading operations.
- Compatibility and Flexibility: Pallet shuttles are compatible with various types of pallets and can handle different load sizes and weights. They can be integrated into new or existing pallet racking systems, offering flexibility and scalability.
3. Considerations:
- Rack Configuration: Pallet shuttles require a specific racking configuration that includes dedicated storage lanes and rails or tracks for the shuttle to operate.
- Battery Life and Charging: The battery life of the shuttle device should be considered, and an appropriate charging schedule or infrastructure should be in place to ensure uninterrupted operation.
- Maintenance and Support: Regular maintenance and servicing of the pallet shuttles are necessary to ensure optimal performance and longevity. It is important to consider the availability of maintenance support from the manufacturer or supplier.
There are several types of pallet shuttle systems available in the market, each with its own features and specifications. The prices can vary based on factors such as the type of shuttle system, the number of shuttles required, the size and configuration of the storage lanes, the load capacity, and the specific supplier or manufacturer. Here are a few common types of pallet shuttle systems and their approximate price ranges:
1. Semi-Automatic Pallet Shuttle:
- Price Range: $3,000 to $5,000 per shuttle unit
2. Fully Automated Pallet Shuttle:
- Price Range: $5,000 to $8,000 per shuttle unit
Please note that the above price ranges are approximate and can vary significantly depending on the specific requirements of the project, the configuration of the storage system, and the supplier or manufacturer. It is recommended to contact suppliers or material handling equipment providers to obtain accurate pricing based on your specific needs and project details. They can provide detailed quotations and assist in designing the most suitable pallet shuttle system for your warehouse, while considering your budget and operational requirements.