Gravity Flow Rack
Gravity Flow Rack
Gravity Flow Rack
Gravity Flow Rack
Gravity Flow Rack

  • Category : High Intensive Racking
  • Custom service : Yes
  • Payment : L/C, T/T, Western Union, D/P, MoneyGram
  • Place of delivery : NanJing, China

Gravity Flow Rack

Ebil Tech

provide professional automated warehouse solutions

Gravity Flow Rack(EBIL-TECH-PFR)

Pallet Flow Racks fully utilize available storage space and ensure the picking aisle has access to stocked pallets. In this first-in, 

first-out (FIFO) system, pallets are loaded at the top end of the slightly inclined rack. Then, pallets glide safely and effortlessly at 

a controlled rate to the front of the storage lane.


--Ideal for expiry dated materials 

--An almost solid volume of usable storage space 

--Space, manpower and utilities savings



These heavy-duty systems are designed for years of trouble-free operations with rugged load-bearing wheels. Inventory rotation is quick and efficient, whether merchandise is moved strictly on pallets or as part of an order picking system. Save space and handling times in your installation.  Pallet Flow Rack Systems by EBILTECH come in an infinite variety of layouts, depending on the individual flow rates and order picking requirements. These dynamic racks with rails are highly-suited to frozen-storage warehouses, food distribution or high-volumes of consumer goods. Gravity flow pallet racks are also good for buffer warehouses and dispatch areas where pallets need to be removed quickly. Every phase of the operation, from how it is fed to required outflows, etc., is carefully considered to provide the most efficient, customized system possible.

Consists of Gravity Flow Rack

A gravity flow rack system consists of several components that work together to facilitate the efficient storage and movement of products. Here are the main components typically found in a gravity flow rack:

1. Rack Structure: The rack structure forms the framework of the gravity flow rack system. It is usually made of steel or other durable materials and provides the necessary support for the shelves, rollers, and other components. The rack structure is designed to withstand the weight of the products and ensure stability.

2. Flow Rails or Rollers: Flow rails or rollers are the inclined tracks or channels that allow products to flow smoothly from the loading end to the picking end. They can be made of metal or plastic and are positioned at a slight incline to utilize gravity for product movement. The flow rails or rollers are typically spaced apart to accommodate the size and shape of the products being stored.

3. Shelf Decking: Shelf decking is the flat surface on which the products rest. It can be made of solid materials, such as wood, metal, or plastic, or it can consist of individual rollers or wheel tracks. The shelf decking provides support for the products and ensures smooth flow along the gravity flow rack.

4. Dividers and Lane Guides: Dividers and lane guides can be installed within the flow rack lanes to separate and organize different products or SKUs. They help maintain product separation and ensure that items flow smoothly without mixing or jamming.

5. Flow Brakes or Speed Controllers: Flow brakes or speed controllers are optional components that can be added to the gravity flow rack system to control the speed of product flow. They can be mechanical or pneumatic devices placed at specific intervals along the flow rails or rollers to create friction and slow down the movement of products, preventing them from moving too quickly.

6. Pick Shelves or Gravity Flow Trays: Pick shelves or gravity flow trays are additional shelves or trays positioned at the picking end of the gravity flow rack system. They provide a convenient and organized area for picking or retrieving products from the rack.

7. End Stops: End stops are installed at the ends of the flow rails or rollers to prevent products from accidentally falling off the rack. They act as a safety measure to ensure that products remain securely within the designated storage area.

8. Labeling and Signage: Labeling and signage are often used within the gravity flow rack system to identify and categorize different products, lanes, or sections. Clear labeling and signage help improve inventory management, order picking accuracy, and overall organization within the rack system.

The specific configuration and design of a gravity flow rack system can vary depending on the application, product requirements, and available space. Manufacturers or suppliers of gravity flow racks can provide more detailed information on the specific components and options available for their systems.

Features of Gravity Flow Rack

Gravity flow racks, also known as carton flow racks or gravity flow shelving, are a type of storage system designed to facilitate the movement and replenishment of goods using gravity. Here are some key features of gravity flow racks:

1. Gravity-Driven Flow: Gravity flow racks utilize inclined shelves or rollers to create a sloped surface, allowing cartons or containers to move smoothly and automatically from the loading end to the picking end. The force of gravity enables the products to flow gently and consistently.

2. FIFO (First-In, First-Out) System: Gravity flow racks are designed to follow the FIFO principle, ensuring that the oldest products are picked first. As new items are loaded from the back, they push the existing products forward, maintaining proper rotation and minimizing product spoilage or expiration.

3. High Storage Density: Gravity flow racks provide high storage density by utilizing vertical space effectively. The racks can be configured with multiple levels or lanes, allowing for the storage of a large number of products in a compact footprint.

4. Improved Efficiency and Ergonomics: The flow of products through gravity flow racks enables quick and easy access to items, reducing the time and effort required for order picking or stock replenishment. This improves overall operational efficiency and minimizes worker fatigue.

5. Customizable Design: Gravity flow racks can be customized to suit specific product dimensions, weight capacities, and flow requirements. The shelf incline, roller spacing, and lane width can be adjusted to accommodate different products and optimize flow performance.

6. Versatility: Gravity flow racks can be used for a wide range of products, including cartons, boxes, totes, or cases. They are commonly used in various industries, such as warehousing, distribution, manufacturing, and retail.

7. Modular and Expandable: Gravity flow racks are typically modular in design, allowing for easy installation and reconfiguration as storage needs change. Additional racks or lanes can be added to expand the system as required.

8. Enhanced Inventory Control: Gravity flow racks provide better visibility and organization of inventory. With clear lanes and labeling options, it becomes easier to monitor and manage stock levels, ensuring accurate inventory control.

9. Safety Features: Gravity flow racks often incorporate safety features such as flow brakes, separators, or end stops to prevent products from moving too quickly or colliding with each other. These features enhance safety and minimize product damage.

10. Compatible with Automation: Gravity flow racks can be integrated with automation systems such as conveyor systems or robotic picking systems, further enhancing efficiency and reducing manual labor.

It's important to note that specific features and capabilities may vary depending on the manufacturer and the specific design of the gravity flow rack system. Consulting with manufacturers or suppliers will provide detailed information on the features available for their specific gravity flow rack products.

Applications of Gravity Flow Rack

Gravity flow racks, also known as carton flow racks or gravity flow shelving, have a wide range of applications across various industries. Here are some common applications of gravity flow racks:

1. Order Picking and Fulfillment: Gravity flow racks are commonly used in e-commerce warehouses, distribution centers, and fulfillment operations. They facilitate efficient order picking by ensuring smooth and organized flow of products to the picking area, reducing travel time and improving productivity.

2. Manufacturing and Assembly Line Operations: Gravity flow racks are utilized in manufacturing facilities for staging components or materials needed in assembly or production processes. They enable easy access to materials, reducing handling time and improving workflow efficiency.

3. Retail and Supermarkets: Gravity flow racks are commonly found in retail stores and supermarkets for organizing and displaying products. They provide easy access to products for customers and ensure proper product rotation based on the FIFO principle.

4. Food and Beverage Industry: Gravity flow racks are suitable for storing perishable items in the food and beverage industry. They ensure proper product rotation, enable easy access for picking or restocking, and help maintain inventory control.

5. Pharmaceutical and Healthcare Facilities: Gravity flow racks are used in pharmaceutical and healthcare facilities to store medical supplies, pharmaceutical products, and consumables. They facilitate efficient inventory management, ensure proper rotation, and improve accessibility.

6. Automotive and Spare Parts Storage: Gravity flow racks are employed in automotive warehouses and spare parts storage facilities. They allow for organized storage and easy access to various components, improving order fulfillment and minimizing handling time.

7. Cold Storage and Freezer Environments: Gravity flow racks are designed to withstand cold storage and freezer environments. They are used in industries such as frozen food storage, pharmaceuticals, and other temperature-controlled storage facilities.

8. Electronics and Technology: Gravity flow racks are utilized in the electronics and technology industry to store components, small parts, and electronic devices. They provide efficient organization and easy access to products during assembly or fulfillment processes.

9. Apparel and Fashion Industry: Gravity flow racks are suitable for organizing and storing garments, apparel, and fashion accessories in retail stores or distribution centers. They enable efficient inventory management and enhance visual merchandising.

10. ESD-Safe Environments: Gravity flow racks can be designed to meet electrostatic discharge (ESD) safety requirements. They are used in industries such as electronics manufacturing, semiconductor production, and other ESD-sensitive environments.

These are just a few examples of the applications of gravity flow racks. Their versatility, efficiency, and ability to optimize space make them valuable storage solutions in a wide range of industries and operations. The specific application of gravity flow racks will depend on the unique needs and requirements of each industry or business.

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