The components, types, and price range of the Long Material Rack System
A Long Material Rack System, also known as a Long Goods Rack System or Cantilever Rack System, is a type of storage system designed specifically for long and bulky items such as pipes, lumber, metal bars, profiles, or other elongated materials. It provides efficient and organized storage for items that are too long to be stored on standard pallet racks.
Features and characteristics of a Long Material Rack System
1. Cantilever Design: The rack system consists of vertical columns or uprights with horizontal arms extending outward, creating a cantilever structure. The arms provide support and storage space for the long materials.
2. Adjustable Arms: The arms on the rack system are typically adjustable, allowing for customized spacing based on the length and dimensions of the stored materials. This flexibility enables efficient utilization of the available space.
3. Load Support: The arms of the rack system are designed to support the weight of long materials evenly. They are usually equipped with load-bearing capacities suitable for the specific requirements of the stored items.
4. Unobstructed Access: The open design of the Long Material Rack System provides unobstructed access to the stored items. This allows for easy loading and unloading using forklifts or other material handling equipment.
5. Versatile Storage: The rack system can accommodate a wide range of long and bulky items, including pipes, tubes, bars, beams, profiles, and other similar materials. It is commonly used in industries such as construction, manufacturing, metalworking, and lumber yards.
6. Space Efficiency: Long Material Rack Systems are designed to optimize storage space, especially for items with varying lengths. The open design eliminates the need for vertical supports or obstructions, allowing for longer materials to be stored continuously along the rack.
7. Safety Considerations: Safety features such as end stops, column protectors, and load safety pins are often incorporated into the Long Material Rack System to ensure the secure storage of materials and prevent accidents.
Long Material Rack Systems offer several benefits, including efficient storage and retrieval of long items, improved organization, easy accessibility, and space optimization. They help streamline operations, enhance inventory management, and facilitate efficient material handling in industries dealing with lengthy and bulky items.
Components of a Long Material Rack System
A Long Material Rack System, also known as a Cantilever Rack System or Long Goods Rack System, typically consists of several key components that work together to provide efficient and organized storage for long and bulky items. The specific components may vary based on the design and manufacturer, but here are the common components of a Long Material Rack System:
1. Uprights/Columns: These vertical structural components form the main framework of the rack system. The uprights are typically made of heavy-duty steel and are positioned at regular intervals along the length of the rack. They provide support and stability to the entire system.
2. Base/Feet: The base or feet are the bottom part of the uprights that make contact with the floor. They are designed to provide stability and load-bearing support for the rack system. The base may be bolted or welded to the uprights and secured to the floor surface.
3. Arms: The arms are horizontal load-bearing components that extend outward from the uprights. These arms are the primary elements that support the long materials being stored. They are usually adjustable and can be positioned at different heights or angles to accommodate various lengths and dimensions of the stored items.
4. Brace Sets: Brace sets are diagonal or horizontal braces that connect the uprights together, providing additional stability and rigidity to the rack system. These braces help distribute the weight and forces exerted on the rack, enhancing its load-bearing capacity.
5. Load Bearing Capacity Labels: Load bearing capacity labels or signs are typically attached to the rack system to provide information about the maximum load capacity of the arms and the overall system. These labels help ensure that the rack is loaded within its safe working limits.
6. End Stops: End stops are installed at the ends of the arms to prevent stored materials from sliding or falling off the rack system. They can be fixed or adjustable depending on the specific requirements.
7. Column Protectors: Column protectors are optional components that are attached to the uprights to provide additional protection against accidental impacts from forklifts or other material handling equipment. They help prevent damage to the rack system and ensure its longevity.
8. Accessories: Various optional accessories can be added to the Long Material Rack System based on specific needs. These may include wire mesh decking, dividers, or shelves to create additional storage levels or compartments within the rack system.
Types of Long Material Rack System
There are different types of Long Material Rack Systems available, each designed to suit specific storage requirements and accommodate various types of long and bulky items. Here are some common types of Long Material Rack Systems:
1. Single-Sided Cantilever Rack: In a single-sided cantilever rack system, the arms extend from one side of the upright columns. This type of rack is typically positioned against a wall or in areas where access is required from only one side. It is suitable for storing long materials with a single access point.
2. Double-Sided Cantilever Rack: Double-sided cantilever rack systems have arms that extend from both sides of the upright columns. This configuration provides access from both sides, allowing for more efficient loading and retrieval of long materials. It is ideal for storage areas where frequent access or picking from multiple sides is required.
3. Mobile Cantilever Rack: A mobile cantilever rack system consists of cantilever racks mounted on mobile bases or carriages. These bases are equipped with wheels or tracks, allowing the entire rack system to be moved horizontally along a designated aisle. This type of rack system maximizes storage capacity while providing flexibility in adjusting the storage layout when required.
4. Inclined Cantilever Rack: Inclined cantilever racks are designed with arms set at an angle or slope. This configuration helps prevent long materials, such as pipes or rods, from rolling or sliding off the rack. It ensures secure storage and facilitates easy access to the items.
5. Roofed Cantilever Rack: Roofed cantilever rack systems feature a roof structure or canopy that is installed over the rack bays. The roof provides protection from environmental elements, such as rain or sunlight, which is particularly beneficial when storing materials that are sensitive to weather conditions.
6. Outdoor Cantilever Rack: Outdoor cantilever rack systems are specifically designed for outdoor storage applications. These racks are constructed with materials that can withstand exposure to outdoor elements, such as rain, wind, and sunlight. They are commonly used in lumber yards, construction sites, or other outdoor storage areas.
7. Customized Cantilever Rack Systems: Depending on specific storage requirements, customized cantilever rack systems can be designed and engineered to meet unique needs. This may involve modifications to dimensions, load capacities, arm lengths, or other features to accommodate specialized long materials or storage environments.
Price ranges of a Long Material Rack System
The price ranges for Long Material Rack Systems can vary depending on several factors, including the size of the system, the type and quality of materials used, the load capacity, customization requirements, and the supplier or manufacturer. It's important to note that I don't have access to real-time pricing information, and the figures provided below are rough estimates to give you a general idea. Actual prices may vary significantly based on market conditions and specific project details. It's recommended to consult with suppliers or rack system manufacturers to obtain accurate and up-to-date pricing information based on your specific requirements.
That being said, here are approximate price ranges for Long Material Rack Systems:
1. Single-Sided Cantilever Rack: The price range for a single-sided cantilever rack system can start at around $150 to $300 per upright column, and the arms may range from $50 to $150 per arm. Additional costs may include base plates, braces, and accessories.
2. Double-Sided Cantilever Rack: The price range for a double-sided cantilever rack system can start at around $200 to $400 per upright column, and the arms may range from $50 to $150 per arm. Additional costs may include base plates, braces, and accessories.
3. Mobile Cantilever Rack: The price range for a mobile cantilever rack system can start at around $500 to $1,000 per linear foot, depending on the system's size, mobility mechanism, and customization requirements.
4. Inclined Cantilever Rack: The price range for an inclined cantilever rack system is similar to single-sided or double-sided cantilever racks, with additional costs for the inclination mechanism and specialized arm design.
5. Roofed Cantilever Rack: The price range for a roofed cantilever rack system can start at around $800 to $1,500 per linear foot, depending on the size, roof structure, and customization requirements.
6. Outdoor Cantilever Rack: The price range for an outdoor cantilever rack system can start at around $200 to $500 per upright column, and the arms may range from $50 to $150 per arm. Additional costs may include weather-resistant coatings and materials.
7. Customized Cantilever Rack Systems: The price range for customized cantilever rack systems can vary significantly based on the specific requirements and scope of the project. Customized systems may involve additional design and engineering costs, which can increase the overall price.
Please note that these price ranges are rough estimates and should be used as a general guideline. It's crucial to obtain detailed quotes and pricing information from suppliers or rack system manufacturers based on your specific requirements and project details to get accurate pricing information.