Introduction to the characteristics, types, and prices of push back racks

Push back rack is a type of high-density pallet racking system that allows for the storage of multiple pallets in a deep lane configuration. It is designed to maximize storage space while providing selectivity and efficient inventory rotation.

Features and characteristics of push back rack

1. Lanes and Carts: Push back rack consists of a series of inclined rails or lanes with carts that are mounted on them. Each lane is typically designed to accommodate multiple pallets, stacked one behind the other.

2. Gravity-Assisted Operation: The carts in the push back rack system are equipped with wheels or rollers that allow them to move along the inclined rails. The force of gravity helps with the movement of the pallets, allowing for easy retrieval and storage.

3. Last-In, First-Out (LIFO): Push back rack operates on a last-in, first-out (LIFO) inventory rotation system. This means that the most recently loaded pallet is positioned at the front of the lane, and when a pallet is removed, the remaining pallets in the lane move forward to fill the empty space.

4. Selective Access: Despite being a deep lane storage system, push back rack provides selective access to each pallet. When removing a pallet, the pallets behind it automatically roll forward, bringing the next pallet to the front of the lane for easy retrieval.

5. Increased Storage Density: Push back rack offers higher storage density compared to traditional selective racking systems. It allows for greater utilization of vertical space by eliminating the need for dedicated aisles between each storage lane.

6. Versatility and Configurations: Push back rack can be configured as single-sided or double-sided systems, depending on the available space and operational requirements. Single-sided systems are typically placed against a wall or in areas with limited space, while double-sided systems allow for storage access from both sides.

7. Load Capacity: The load capacity of push back rack depends on factors such as the design, materials used, and the specific manufacturer. The system is designed to support heavy loads, with each cart capable of holding multiple pallets.

Push back rack offers advantages such as increased storage density, efficient space utilization, and improved inventory rotation compared to traditional selective racking systems. However, it is important to consider factors such as load capacity, pallet size compatibility, and aisle space requirements when evaluating the suitability of push back rack for your specific storage needs.

Different types of push back rack

There are different types of push back rack systems available, each offering unique features and benefits. Here are the common types of push back rack:

1. Single Lane Push Back Rack: This type of push back rack consists of a single lane with inclined rails and carts. It is ideal for applications where there is limited space or a need for selective access to specific pallets.

2. Double Lane Push Back Rack: Double lane push back rack features two parallel lanes with inclined rails and carts on each side. It allows for higher storage density and increased storage capacity compared to single lane systems. It is suitable for applications with larger storage areas and a higher volume of pallets.

3. Triple Lane Push Back Rack: Triple lane push back rack includes three parallel lanes with inclined rails and carts. It offers even greater storage density and can accommodate a larger number of pallets compared to single or double lane systems. It is suitable for warehouses or distribution centers with a significant number of pallets and a need for maximum storage capacity.

4. Cart-On-Rail Push Back Rack: In this type of push back rack, the carts move on rails that are installed on the floor rather than inclined rails. This design allows for greater stability and smoother movement of the carts. Cart-on-rail push back rack is often used in applications where floor-mounted rails are preferred or when the floor conditions are not suitable for inclined rails.

5. Structural Push Back Rack: Structural push back rack is designed with heavy-duty structural components, such as steel beams and uprights, to provide increased strength and durability. It is suitable for storing heavy pallet loads or in environments where additional rigidity is required.

6. Hybrid Push Back Rack: Hybrid push back rack combines push back rack with other racking systems, such as selective rack or pallet flow rack, to create a customized solution that meets specific storage requirements. It allows for a combination of different storage methods within a single system, providing flexibility and versatility.

7. Cart-On-Beam Push Back Rack: This type of push back rack utilizes beams instead of inclined rails. The carts are mounted on beams that are tilted downward, allowing for gravity-assisted movement. Cart-on-beam push back rack offers flexibility in terms of beam placement and adjustability.

8. Drop-In Push Back Rack: Drop-in push back rack is a variation of the push back system where the pallets are loaded and unloaded from the same side of the rack. It eliminates the need for separate load and retrieval aisles, making it more space-efficient. This type of system is suitable for applications with limited space or where a compact layout is desired.

9. Push Back Flow Rack: Push back flow rack combines the features of push back rack and pallet flow rack. It consists of inclined flow lanes with carts or rollers that allow pallets to flow smoothly while utilizing the push back system. This type of rack is ideal for applications where a high density of inventory is required and where strict inventory rotation is necessary.

10. Push Back Drive-In Rack: Push back drive-in rack is designed for applications where deep storage and high density are essential. It combines the features of push back rack and drive-in rack, allowing pallets to be stored and retrieved from the same side of the rack. This type of system is suitable for bulk storage of homogeneous products with a large number of pallets per SKU.

11. Semi-Automated Push Back Rack: Semi-automated push back rack incorporates motorized carts or trolleys that assist in the movement of pallets. The system may include features such as automated retrieval or push button controls for effortless handling. This type of system is beneficial for operations that require reduced labor and increased efficiency.

12. Mini Push Back Rack: Mini push back rack is designed for applications where space is limited or where a smaller footprint is desired. It utilizes shorter lanes and compact carts to accommodate a reduced number of pallets. Mini push back rack is suitable for storing smaller quantities of multiple SKUs or for creating storage zones within a larger facility.

13. Cart-On-Cart Push Back Rack: Cart-on-cart push back rack features carts that are stacked on top of each other, allowing for vertical storage. This type of system maximizes vertical space utilization and is especially useful for warehouses with high ceilings. Cart-on-cart push back rack is ideal for bulk storage of lightweight or non-sensitive items.

14. Dynamic Push Back Rack: Dynamic push back rack incorporates a dynamic braking system to control the movement of the carts. This system provides enhanced control and safety during loading and unloading operations. Dynamic push back rack is suitable for applications where precise movement control is required or where there are concerns about cart speed.

15. FIFO Push Back Rack: FIFO (First-In, First-Out) push back rack is a variation of the push back system that allows for strict inventory rotation. The system is designed in such a way that the first pallet loaded is the first to be unloaded, ensuring that the oldest inventory is accessed first. FIFO push back rack is commonly used for perishable goods or products with expiration dates.

16. Automated Push Back Rack: Automated push back rack utilizes automated systems, such as conveyors or robotic mechanisms, to handle the movement of pallets. This type of system offers high throughput and efficiency, minimizing the need for manual labor and increasing operational productivity. Automated push back rack is suitable for large-scale operations with high storage volumes and a focus on automation.

Each type of push back rack system has its own advantages and considerations, and the choice depends on factors such as available space, inventory characteristics, operational requirements, and budget. It's recommended to consult with a rack supplier or manufacturer to determine the most suitable type of push back rack for your specific needs. They can provide guidance and expertise to help you select the optimal system for your storage operation.

Price of different types of push back rack

The pricing of different types of push back rack systems can vary depending on factors such as the specific configuration, dimensions, load capacity, materials used, customization options, and the supplier or manufacturer. It's important to note that providing exact pricing without specific requirements is challenging. However, I can provide a general price range to give you an idea of the cost involved.

As a rough estimate, the price of push back rack systems can range from $150 to $400 per pallet position. This price range typically includes the necessary components such as rails, carts, beams, and hardware for assembly. However, additional costs may apply for accessories, customization, or specialized features.

The exact pricing will depend on various factors such as the type of push back rack system, the number of lanes, the length of the system, the load capacity required, and any additional features or customization required. It's also important to consider the reputation and quality of the supplier or manufacturer when evaluating pricing.

To obtain accurate pricing, it is advisable to reach out to specific rack suppliers or manufacturers, provide them with your specific requirements, and request detailed quotations. They will be able to provide you with more precise pricing based on your project needs and the particular specifications of the push back rack system you require.

Here are a few examples of estimated pricing for different types of push back rack systems. Please note that these prices are rough estimates and can vary based on various factors:

1. Single Lane Push Back Rack: Approximately $150-$250 per pallet position.

2. Double Lane Push Back Rack: Approximately $200-$350 per pallet position.

3. Triple Lane Push Back Rack: Approximately $250-$400 per pallet position.

4. Cart-On-Rail Push Back Rack: Approximately $200-$350 per pallet position.

5. Structural Push Back Rack: Typically higher in price due to the heavy-duty construction. Prices can range from $250-$400 per pallet position or more, depending on the customization and load capacity requirements.

6. Hybrid Push Back Rack: The pricing for hybrid push back rack systems can vary significantly depending on the specific combination of rack types and customization. It's advisable to request a quotation from a supplier or manufacturer based on your specific requirements.

7. Mini Push Back Rack: Approximately $150-$250 per pallet position.

8. Cart-On-Beam Push Back Rack: Approximately $200-$350 per pallet position.

9. Drop-In Push Back Rack: Prices can vary depending on the specific configuration and customization. Estimated range is $150-$300 per pallet position.

10. Push Back Flow Rack: Prices can vary significantly based on the complexity of the system, number of flow lanes, and customization. Estimated range is $250-$500 per pallet position.

11. Push Back Drive-In Rack: Prices can vary depending on the depth and configuration of the system. Estimated range is $200-$400 per pallet position.

12. Semi-Automated Push Back Rack: Prices for semi-automated systems can vary significantly based on the level of automation and customization. Estimated range is $300-$600 per pallet position.

13. Dynamic Push Back Rack: Prices can vary depending on the specific braking system and customization. Estimated range is $200-$400 per pallet position.

14. FIFO Push Back Rack: Prices can vary depending on the configuration and customization for strict inventory rotation. Estimated range is $200-$350 per pallet position.

15. Automated Push Back Rack: Prices for fully automated systems can vary significantly based on the level of automation, complexity, and customization. Estimated range is $400-$800 per pallet position or more.

16. Cart-On-Cart Push Back Rack: Prices can vary depending on the number of stacked carts and customization. Estimated range is $150-$300 per pallet position.

17. Mini Load Push Back Rack: Mini load push back rack systems, which are designed for storing smaller items or containers, can range in price from $200 to $400 per pallet position.

18. High-Density Push Back Rack: High-density push back rack systems, which maximize storage capacity, can range in price from $300 to $600 per pallet position or more, depending on the specific design and customization.

19. Customized Push Back Rack: If you require a push back rack system with specific features, load capacities, or unique configurations tailored to your specific needs, the pricing can vary significantly. It's advisable to consult with a rack supplier or manufacturer to discuss your requirements and obtain a detailed quotation.

It's important to note that these prices are just rough estimates and can vary based on the factors mentioned earlier. Additionally, prices may change over time due to market fluctuations and other factors. To get accurate pricing for your project, it is recommended to contact rack suppliers or manufacturers directly, provide them with your specific requirements, and request detailed quotations. They will be able to provide you with more precise pricing based on your project needs and the specific push back rack system you are interested in.